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 3.96 mm Pitch Miniature Connectors for Internal Power Supplies (UL,C-UL and TUV Listed)
DF7 Series
Complete Locking Function
Completely enclosed locking system
Full barrier between adjacent contacts. Prevention of Incorrect Connections
sFeatures
1. Complete Locking Function
Reliable interior lock protects mated connectors from accidental disconnection.
2. Increased Contact Retention of Crimped Contacts and Prevention of Incomplete Insertion
Separate contact retainer increases the contact retention, assures and visually confirms the complete contact insertion.
3. Molded-in Contact Retention Tabs
Handling of terminated contacts during the assembly and termination is easier and avoids entangling of wires, since there are no protruding metal tabs.
4. Incorrect Insertion Prevention
Connectors are polarized to assure correct mating with corresponding parts.
Guide post
5.Solder Crack Prevention
Glass reinforced resin is used in the pin header bodies to prevent solder cracks caused by the heat shrinkage.
Board Eyelet mounting
6. Prevention of Incorrect Board Placement
Built-in locating posts assure correct connector placement and orientation on the board.(2-12 pos.)
7. Supports Sealing after Installation.
Sealing compound can be applied to the board installed connector for distance of 6 mm max. from the mounting surface (9 mm max. for single position).
8.Cost Effective Tooling
The same crimping tools are used to terminate socket and pin contacts.
9. Prevention of Short Circuits between Adjacent Contacts
Each contact is completely surrounded by the insulator housing, electrically isolating it from adjacent contacts.
One pos. type can also be mounted to boards that have eyelets.
Continued.
2004.7
1
10. 10 A maximum Current
Connector can carry current of 10 A per contact with #16 AWG conductor.Refer to page 3 for current ratings for multi-position connectors using other conductor sizes.
12. Supports Eyelets
1 pos. can be mounted to boards which have eyelets attached.
11. Color Variations
1 pos. is available in a standard 3 colors: natural, blue, and red.
sApplications
Office equipment, power supplies for industrial, medical and instrumentation applications, variety of consumer electronic and electrical applications.
Crimp Sockets
qSingle row qDouble rows
Retainer (optional, order separately)
Shown with terminated and installed contacts. Refer to page 8, 9 for details. Shown with terminated and installed contacts. Refer to page 12 for details.
Header
qSingle row, straight type qDouble rows, straight type
In-line plug
qPanel lock type
Refer to page 10 for details.
Refer to page 4 for details. Refer to page 11 for details. qSingle row, right angle type qDouble row, right angle type
Shown with terminated and installed contacts. Refer to page 6 for details.
Refer to page 5 for details. Refer to page 11 for details.
Shown with terminated and installed contacts. Refer to page 7 for details.
sOrdering information
qSocket, Header
DF7 - * S - 3.96 C
1 2 3 4 5
1 Series name: DF7, DF7A, DF7E 2 Number of contacts: 1 to 5 3 Connector type
S: Socket DS: Double-row socket P: Header DP: Double-row Header EP: In-line plug RS/P: Retainer
6 Applicable Conductor
1618: AWG 16 to AWG 18 2022: AWG 20 to AWG 22 2426: AWG 24 to AWG 26
7 Packaging
SCF: Socket contacts / Reel SC: Socket contacts / Bag PCF: Plug contacts / Reel PC: Plug contacts / Bag
qContacts
DF7 - ** SCF
1 6 7
4 Contact pitch: 3.96mm(7.92 mm) 5 Type of housing: header
C: Crimp housing DSA: Straight header DS: Right-angle header Blank: Retainer
2
sProduct Specifications
Row 1 Current rating 2 Ratings No. of contacts AWG16 AWG18 AWG20 AWG22 AWG24 AWG26 2~10 4 6 8 10 12 10A 10A 9A 9A 8A 8A 7A 9A 8A 8A 7A 7A 5A 7A 6A 6A 5A 5A 4A 6A 5A 5A 4A 4A 4A 4A 4A 4A 4A 4A 3A 3A 3A 3A 3A 3A
Operating temperature range -35c to 85c (Note 1) Operating humidity range 20% to 80%
Storage temperature range Storage humidity range
UL/C-UL/TUV UL C-UL TUV
-10cto 60c (Note 2) 40% to 70% (Note 2)
Specificatoin
Voltage rating
AC630V AC/DC 600V AC/DC 600V(7.92mm pitch) AC/DC 300V (3.96mm pitch)
File No.and Recognition No :E52653 :E52653 :R9750437
UL/C-UL
TUV
Item
11. Contact resistance 12. Insulator resistance 13. Withstanding voltage 14. Insertion-Extraction force (per contact) 15. Durability (mating/unmating) 16. Vibration 17. Shock 18. Humidity
Specification
Contact resistance(Initial value) 1000 M ohms min. No flashover or Insulator breakdown 0.3N min., 4.5N max. 30 cycles No momentary disconnections of 1 s min. No electrical discontinuity of 1 s. min. Contact resistance 20 m ohms max.
Condition
10 m ohms max. 20mV max., 1mA 500 V DC 1500 V AC for 1 minute Measured with a steel pin of 0.64 x 1.2 0.002 mm Contact resistance of 20 m ohms max. Frequency 10 to 55 Hz, single amplitude of 0.75 mm, 3 axis, 2 hours Acceleration of 490 m/s 2 , 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis. Temperature 40c 2c, 90% to 95% RH, 96 hours (-55c: 30 minutes 5 to 35c: 5 minutes 85c: 30 minutes 5 to 35c: 5 minutes) for 5 cycles Flow solder temperature 250c, 10 seconds Manual soldering: Soldering iron temperature 300c, 3 seconds
19. Temperature cycle Contact resistance of 20 m ohms max. 10. Resistance to soldering heat No deformation of the insulator parts affecting performance
Note 1: Includes temperature rise caused by the current flow. Note 2: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non- conducting condition of installed connectors in storage, shipment or during transportation.
sMaterials
Product
Sockets Headers In-line plug Retainer Crimp contacts
Part
Insulator Insulator Contact Insulator Insulator Contacts
Material
Polyamide Polyamide (Glass reinforced) High conductivity copper alloy Polyamide Polyamide High conductivity copper alloy
Finish
Color: White Color: Beige (Single row) Color: Grey (Double row) Tin-lead plating (Note) Color: White Color: Black Tin plating (Note)
Remarks
UL94V-0 UL94V-0 --------------UL94V-0 UL94V-0 ---------------
Note: Hirose Electric's plating incorporates anti-whisking compounds.
3
s Straight header
Part Number DF7- 1P-3.96DSA DF7- 2P-3.96DSA DF7- 3P-3.96DSA DF7- 4P-3.96DSA DF7- 5P-3.96DSA DF7- 6P-3.96DSA DF7- 7P-3.96DSA DF7- 8P-3.96DSA 1 Pos. DF7- 9P-3.96DSA DF7-10P-3.96DSA DF7- 2P-7.92DSA DF7- 3P-7.92DSA DF7- 4P-7.92DSA DF7- 5P-7.92DSA CL No. CL680-0133-1 CL680-0036-5 CL680-0037-8 CL680-0038-0 CL680-0039-3 CL680-0040-2 CL680-0041-5 CL680-0042-8 CL680-0043-0 CL680-0044-3 CL680-0108-4 CL680-0109-7 CL680-0110-6 CL680-0111-9 Number of contacts 1 2 3 4 5 6 7 8 9 10 2 3 4 5 A ------------10.40 14.36 18.32 22.28 26.24 30.20 34.16 38.12 42.08 14.36 22.28 30.20 38.12 B ------------3.96 7.92 11.88 15.84 19.80 23.76 27.72 31.68 35.64 7.92 15.84 23.76 31.68
2 to 10 Pos.
Note 1) Bag packaging (100 pieces/bag). Order by number of bags. Note 2) The 2 pos. type does not have walls on both sides. Note 3) DF7-2P-7.92DSA plug has #2 contact positions of DF7-3P-3.96DSA without contacts inserted and the number of pos. indication is 2. (Mating receptacle: DF7#-3S-3-96C) DF7-3P-7.92DSA plug has #2 and #4 contact positions of DF7-5P-3.96DSA without contacts inserted and the number of pos. indication is 3. (Mating receptacle: DF7#-5S-3-96C) DF7-4P-7.92DSA plug has #2, #4 and #6 contact of DF7-7P-3.96DSA without contacts inserted and the number of pos. indication is 4. (Mating receptacle: DF7#-7S-3-96C) DF7-5P-7.92DSA plug has #2, #4, #6 and #8 contact positions of DF7-9P-3.96DSA without contacts inserted and the number of pos. indication is 5. (Mating receptacle: DF7#-9S-3-96C)
1 Pos.
7.8 6.44 4.55 1
2 to 10 Pos.
No. of contacts indicator (Note3) P=3.96 4.55
A B
7.1
9.9
2.8
(Note2)
12.2
12.9
9E26
3.5
3.2
Production Lot No. 0.64
0.84
3.5
7
M0.64
Cavity No.
A Cavity No.
DF7
2.49 O1.4
6
Production Lot No.
B PCB mounting pattern (Board thickness: 1.6 0.1)
1 Pos.
O3.9 MAX
Eyelet Board
2 to 10 Pos.
O5 MAX
Soldering side
O1 .6
+0 0 .1
1.7
3.45
5.5
Note 5: One pos. type can also be mounted to boards that have installed eyelets. 80.1
0.80.1 3.60.1 5.4 _0.3
+0.1
.1 O1
.1 +0 0
P=3.960.05(7.920.05)
O1.6 _0.25 for eyelet 1.4 +0.1 mm _0
+0.15
B0.1
2.490.05
Without eyelet
4
3.450.05
6L09
10
B
s Right angle header
P=3.96 7.7
A
2.8
7
18
6L09 M0.64 3.5 1.1 1.4 C 10 Production Lot No. 7.8 A
1.1
Cavity No. No. of contacts indicator (Note2) B
9.5
2.2
10
A
O1.4
Part Number DF7- 2P-3.96DS(24) DF7- 3P-3.96DS(24) DF7- 4P-3.96DS(24) DF7- 5P-3.96DS(24) DF7- 6P-3.96DS(24) DF7- 7P-3.96DS(24) DF7- 8P-3.96DS(24) DF7- 9P-3.96DS(24) DF7-10P-3.96DS(24) DF7- 2P-7.92DS(24) DF7- 3P-7.92DS(24) DF7- 4P-7.92DS(24) DF7- 5P-7.92DS(24)
CL No. CL680-0081-0-24 CL680-0082-2-24 CL680-0083-5-24 CL680-0084-8-24 CL680-0085-0-24 CL680-0086-3-24 CL680-0087-6-24 CL680-0088-9-24 CL680-0089-1-24 CL680-0124-0-24 CL680-0125-3-24 CL680-0126-6-24 CL680-0127-9-24
Number of contacts 2 3 4 5 6 7 8 9 10 2 3 4 5
A 3.96 7.92 11.88 15.84 19.80 23.76 27.72 31.68 35.64 7.92 15.84 23.76 31.68
B 10.40 14.36 18.32 22.28 26.24 30.20 34.16 38.12 42.08 14.36 22.28 30.20 38.12
C 8.40 12.36 16.32 20.28 24.24 28.20 32.16 36.12 40.08 12.36 20.28 28.20 36.12
Quantity per tray 114 84 66 60 48 42 36 36 30 84 60 42 36
Note 1) Tray packaging. Order by number of quantity in the tray. Note 2) DF7-2P-7.92DS plug has #2 contact positions of DF7-3P-3.96DS without contacts inserted and the number of pos. indication is 2. (Mating receptacle: DF7#-3S-3-96C) DF7-3P-7.92DS plug has #2 and #4 contact positions of DF7-5P-3.96DS without contacts inserted and the number of pos. indication is 3. (Mating receptacle: DF7#-5S-3-96C) DF7-4P-7.92DS plug has #2, #4 and #6 contact of DF7-7P-3.96DS without contacts inserted and the number of pos. indication is 4. (Mating receptacle: DF7#-7S-3-96C) DF7-5P-7.92DS plug has #2, #4, #6 and #8 contact positions of DF7-9P-3.96DS without contacts inserted and the number of pos. indication is 5. (Mating receptacle: DF7#-9S-3-96C)
B PCB mounting pattern (Board thickness: 1.6 0.1)
7.80.05
2_O
1.6 +0 .1 0
*_
O1. + 1 0.1 0
P=3.960.05(7.920.05) A0.1 C0.05
13.5
7
5
s In-line plug (Panel lock type)
Part Number DF7- 1EP-3.96C DF7- 2EP-3.96C DF7- 3EP-3.96C DF7- 4EP-3.96C Shown with terminated and installed contacts. DF7- 5EP-3.96C 1 Pos. DF7- 6EP-3.96C DF7- 7EP-3.96C DF7- 8EP-3.96C DF7- 9EP-3.96C DF7-10EP-3.96C CL No. CL680-0134-4 CL680-0018-3 CL680-0019-6 CL680-0020-5 CL680-0021-8 CL680-0022-0 CL680-0023-3 CL680-0024-6 CL680-0025-9 CL680-0026-1 Number of contacts 1 2 3 4 5 6 7 8 9 10 A 6.44 10.40 14.36 18.32 22.28 26.24 30.20 34.16 38.12 42.08 B ------------3.96 7.92 11.88 15.84 19.80 23.76 27.72 31.68 35.64 C 13.96 17.40 21.36 25.32 29.28 33.24 37.20 41.16 45.12 49.08
Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Refer to page 10 for retainer. Shown with terminated and installed contacts.
2 to 10 Pos.
1 Pos.
12.44 6.44
2 to 10 Pos.
3 P=3.96 A B 3
9.9
9.9 7.1
No. of contacts indicator
13.6 A1
9.5
Cavity No.
25.6
27
10 12.75
B
Cavity No.
A1
No. of contacts indicator
Contact No.1 indicator
13.96 C
B Panel Cutout
1 Pos.
(11.32+X)+0.1 0 6.84+0.1 0
2 to 10 Pos.
3.50.1
10.2+0.1 0
3.4+0.1 0
(C-Y)+0.1 0 (A+0.4)+0.1 0
+0.1 0
100.2 3.50.1
10.2
1.6 1.2 0.8
0.96 0.48 0
0.96 1.44 1.92
6
7.4
+0.1 0
2.0
1.44
0.88
+0.1 0
X
Y
3.4
s In-line Plug
Shown with terminated and installed contacts.
1 Pos.
Shown with terminated and installed contacts.
2 to 10 Pos.
1 Pos.
6.44
2 to 10 Pos.
A B P=3.96
9.9
9.9
7.1
9.5
A1 25.6
No. of contacts indicator
Cavity No.
Cavity No.
A1
No. of contacts indicator Contact No.1 indicator
Part Number DF7A- 1EP-3.96C DF7A- 2EP-3.96C DF7A- 3EP-3.96C DF7A- 4EP-3.96C DF7A- 5EP-3.96C DF7A- 6EP-3.96C DF7A- 7EP-3.96C DF7A- 8EP-3.96C DF7A- 9EP-3.96C DF7A-10EP-3.96C
CL No. CL680-0135-7 CL680-0072-9 CL680-0073-1 CL680-0074-4 CL680-0075-7 CL680-0076-0 CL680-0077-2 CL680-0078-5 CL680-0079-8 CL680-0080-7
27
10
B
Number of contacts 1 2 3 4 5 6 7 8 9 10
A 6.44 10.40 14.36 18.32 22.28 26.24 30.20 34.16 38.12 42.08
B ------------3.96 7.92 11.88 15.84 19.80 23.76 27.72 31.68 35.64
Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Refer to page 10 for retainer.
7
s Crimp Sockets
Shown with terminated and installed contacts.
1 Pos.
Shown with terminated and installed contacts.
2 to 10 Pos.
1 Pos.
5.5
2 to 10 Pos.
A B P=3.96 5.9
15.5
9
17
10
5.9
1 Contact No.1 indicator
Cavity No.
A 1
No. of contacts indicator Cavity No.
1 2 3 4 5 6 7 8 9 10
10
B
No. of contacts indicator
Part Number DF7- 1S-3.96C DF7- 2S-3.96C DF7- 3S-3.96C DF7- 4S-3.96C DF7- 5S-3.96C DF7- 6S-3.96C DF7- 7S-3.96C DF7- 8S-3.96C DF7- 9S-3.96C DF7-10S-3.96C
CL No. CL680-0132-9 CL680-0009-2 CL680-0010-1 CL680-0011-4 CL680-0012-7 CL680-0013-0 CL680-0014-2 CL680-0015-5 CL680-0016-8 CL680-0017-0
Number of contacts 1 2 3 4 5 6 7 8 9 10
A 5.50 10.00 13.96 17.92 21.88 25.84 29.80 33.76 37.72 41.68
B ------------3.96 7.92 11.88 15.84 19.80 23.76 27.72 31.68 35.64
Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Refer to page 10 for retainer.
8
s Low profile Crimp Sockets
Shown with terminated and installed contacts.
1 Pos.
Shown with terminated and installed contacts.
2 to 10 Pos.
1 Pos.
5.5
5.9
2 to 10 Pos.
A B P=3.96
5.9 15.5 10
15.5
9
1
Cavity No.
A 1
1
2
3
4
5
6
7
8
9
10
10
Cavity No.
B
No. of contacts indicator
Part Number DF7E- 1S-3.96C DF7E- 2S-3.96C DF7E- 3S-3.96C DF7E- 4S-3.96C DF7E- 5S-3.96C DF7E- 6S-3.96C DF7E- 7S-3.96C DF7E- 8S-3.96C DF7E- 9S-3.96C DF7E-10S-3.96C
CL No. CL680-0194-6 CL680-0195-9 CL680-0196-1 CL680-0197-4 CL680-0198-7 CL680-0199-0 CL680-0200-7 CL680-0201-0 CL680-0202-2 CL680-0203-5
Number of contacts 1 2 3 4 5 6 7 8 9 10
A 5.50 10.00 13.96 17.92 21.88 25.84 29.80 33.76 37.72 41.68
B ------------3.96 7.92 11.88 15.84 19.80 23.76 27.72 31.68 35.64
Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Retainer is optional. Note3: Refer to Page 14 for crimp contact.
9
s Retainer
1 Pos.
2 to 10 Pos.
1 Pos.
2 to 10 Pos.
A B 2.75 2.45 3 P=3.96 6.6 2.2 2.2 10.3 1 No. of contacts indicator B 10.8 9.3 8.8
Cavity No.
Cavity No.
No. of contacts indicator
10
B
Part Number DF7- 1RS/P-3.96 DF7- 2RS/P-3.96 DF7- 3RS/P-3.96 DF7- 4RS/P-3.96 DF7- 5RS/P-3.96 DF7- 6RS/P-3.96 DF7- 7RS/P-3.96 DF7- 8RS/P-3.96 DF7- 9RS/P-3.96 DF7-10RS/P-3.96
CL No. CL680-0136-0 CL680-0027-4 CL680-0028-7 CL680-0029-0 CL680-0030-9 CL680-0031-1 CL680-0032-4 CL680-0033-7 CL680-0034-0 CL680-0035-2
Number of contacts 1 2 3 4 5 6 7 8 9 10
6.5
A ------------10.00 13.96 17.92 21.88 25.84 29.80 33.76 37.72 41.68
B ------------3.96 7.92 11.88 15.84 19.80 23.76 27.72 31.68 35.64
Note1: Bag packaging (100 pieces/bag). Order by number of bags. Note2: Retainer is common to sockets, in-line plug.(Except low profile sockets)
10
s Double-row Straight Header
No. of contacts indicator
A B P=3.96
Cavity No.
10
13.7 6.6
A
2.8
1.26
Contact No.1 indicator
3.5
12.9
M0.64
3.3
Part Number
CL No.
Number of contacts 4 6 8 10 12
A 10.40 14.36 18.32 22.28 26.24
B 3.96 7.92 11.88 15.84 19.80
Quantity per tray
2.22 4.55
DF7- 4DP-3.96DSA(24) CL680-0145-0-24 DF7- 6DP-3.96DSA(24) CL680-0146-3-24 DF7- 8DP-3.96DSA(24) CL680-0147-6-24 DF7-10DP-3.96DSA(24) CL680-0148-9-24 DF7-12DP-3.96DSA(24) CL680-0149-1-24
132 96
B PCB mounting pattern (Board thickness: 1.60.1)
3.30.05
O1
0 .1
1.4
72
1.7
B0.1 P=3.960.05
60 54
Note: Tray packaging. Order by number of trays quantity.
6.60.05
.6
+0 0 .1
* -O 1. 1 +0
Contact No.1 2.220.05
s Double-row Right angle Header
A B C P=3.96
17.1 14.3 6.6
Contact No.1 indicator
2.2 O1.8
12.4
21
3.5 No. of contacts indicator
A A
Cavity No.
Part Number
CL No.
Number of contacts 4 6 8 10 12
A 10.40
B 8.40
C 3.96 7.92
Quantity per tray 88 64 48 40 36
DF7- 4DP-3.96DS(24) CL680-0150-0-24 DF7- 6DP-3.96DS(24) CL680-0151-3-24 DF7- 8DP-3.96DS(24) CL680-0152-6-24 DF7-10DP-3.96DS(24) CL680-0153-9-24 DF7-12DP-3.96DS(24) CL680-0154-1-24
B PCB mounting pattern (Board thickness: 1.60.1)
B0.1 C0.1 3.960.05
2O2
1 0. +0
14.36 12.36
18.32 16.32 11.88 22.28 20.28 15.84 26.24 24.24 19.80
M0.64 3.96
7.8
Note: Tray packaging. Order by number of trays quantity.
1 0. +0
1 -O *
.1
Contact No.1
3.960.05
7.80.05
11
s Double-row Socket
A B P=3.96
15.2
12.5
6.6
(17.2)
Contact No.1
17
10
1 2 A
9
10
Cavity No.
No. of contacts indicator
Part Number DF7A-4DS-3.96C DF7A-6DS-3.96C DF7A-8DS-3.96C DF7A-10DS-3.96C DF7A-12DS-3.96C
CL No. CL680-0160-4 CL680-0161-7 CL680-0162-0 CL680-0163-2 CL680-0164-5
Number of contacts 4 6 8 10 12
A 10.00 13.96 17.92 21.88 25.84
B 3.96 7.92 11.88 15.84 19.80
Note: Bag packaging (100 pieces/bag). Order by number of bags.
12
s Crimp Contact
q Female Contact q Male Contact
2.52 2.4 2.35 0.85 2.5
1.3
0.64
AWG No. 16 18 21.7
12.6
2.3
AWG No. 16 18 2.3
1.6
0.8
0.8
2
O2
O2
2
2
P=11
1.6 t=0.25 P=11 t=0.25
Part Number DF7-1618SCF DF7-1618SC DF7-2022SCF DF7-2022SC DF7-2426SCF DF7-2426SC DF7-1618PCF DF7-1618PC DF7-2022PCF DF7-2022PC DF7-2426PCF DF7-2426PC
2
CL No. CL680-0001-0 CL680-0002-3 CL680-0003-6 CL680-0004-9 CL680-0179-2 CL680-0180-1 CL680-0005-1 CL680-0006-4 CL680-0007-7 CL680-0008-0 CL680-0181-4 CL680-0182-7
Packaging Reel Bag Reel Bag Reel Bag Reel Bag Reel Bag Reel Bag
Quantity 3,000 100 3,000 100 3,000 100 3,000 100 3,000 100 3,000 100
Finish
Tin plating
q Applicable cable (Tin plated annealed copper wire)
Wire size(Stranded wire conductor) AWG#16(26/0.254mm) AWG#18(34/0.18mm) AWG#20(21/0.18mm) AWG#22(17/0.16mm) AWG#24(11/0.16mm) AWG#26(7/0.16mm) AWG#16(26/0.254mm) AWG#18(34/0.18mm) AWG#20(21/0.18mm) AWG#22(17/0.16mm) UL style
Jacket diameter
2.1 to 2.5mm
UL1007
1.6 to 1.9mm 1.3 to 1.45mm 2.9 to 3.2mm
UL1015 2.4 to 2.7mm
Note 1: When using other than the recommended wire, contact your nearest Hirose representative. Note 2: Strip length: 3.0 to 3.8mm.
s Tools
Type Press unit Automatic Applicator Part Number CM-105 AP105-DF7-1618 AP105-DF7-2022 AP105-DF7-2426 HT104/DF7-1618 HT104/DF7-2022 HT104/DF7-2426 CL No. CL901-0005-4 CL901-4554-4 CL901-4553-1 CL901-4587-3 CL550-0268-0 CL550-0269-3 CL550-0293-8 Applicable Contacts --------------DF7-1618SCF/DF7-1618PCF DF7-2022SCF/DF7-2022PCF DF7-2426SCF/DF7-2426PCF DF7-1618SC/DF7-1618PC DF7-2022SC/DF7-2022PC DF7-2426SC/DF7-2426PC
Manual
Crimp tools
13
s Crimp Contact
2.55
2.35
12.6
16 18
1.3 1.3 2 0.5 0.85
2.8
2
2
O2
2 11
2
t=0.25
Part Number DF7E-1618SCF DF7E-1618SC DF7E-2022SCF DF7E-2022SC
CL No. CL680-0204-8 CL680-0205-0 CL680-0206-3 CL680-0207-6
Packaging Reel Bag Reel Bag
Quantity 3,000 100 3,000 100
Finish
Tin plating
q Applicable cable (Tin plated annealed copper wire)
Wire size (Stranded wire conductor) AWG#16 (26/0.254mm) AWG#18 (34/0.18mm) AWG#20 (21/0.18mm) AWG#22 (17/0.16mm) UL style Jacket diameter 2.1mm to 2.5mm UL1007 1.6mm to 1.9mm
Note1: When using other than the recommended wire, contact your nearest Hirose representative. Note2: Strip length: 2.7 to 3.5mm.
s Tools
Type Press unit Automatic Applicator Crimp tools Part Number CM-105 AP105-DF7E-1618 AP105-DF7E-2022 HT104/DF7E-1618 HT104/DF7E-2022 CL No. CL901-0005-4 CL901-4598-0 CL901-4599-2 CL550-0291-2 CL550-0292-5 Applicable contacts --------------DF7E-1618SCF DF7E-2022SCF DF7E-1618SC DF7E-2022SC
Manual
14
B Mating Dimensions
q Socket to Straight Header Connection
10 DF7_*S_3.96C DF7_*RS/P_3.96 DF7E_*S_3.96C
A B C
11.25
DF7-*S-3.96C 1 pos. 2 to 12 pos. 18.5 09.0 20.3 20.0 08.5 21.5
DF7E-*S-3.96C 2 to 12 pos. 18.5 9.0 ---------------
A
C
DF7_*P_3.96DSA B B
A
DF7_*P_3.96DSA
Note: DF7-1P-3.96DSA can be mounted to boards which have eyelets attached.
q Socket to Straight Header Connection (Double-row)
(17.7)
q Socket to Right angle Header Connection (Double-row)
(28.1) DF7A_*DS_3.96C
DF7A_*DS_3.96C DF7_*DP_3.96DSA 20
DF7_*DP_3.96DS
q Socket to Right angle Header Connection
26.6 25.1
DF7_*S_3.96C
DF7E_*S_3.96C
23.6
DF7_*P_3.96DS
10.5
DF7_*P_3.96DS
11.85 F DF7_*S_3.96C DF7_*EP_3.96C G DF7_*S_3.96C DF7_*RS/P_3.96
DF7_*RS/P_3.96
q Socket to In-line plug (Panel mount type) Connection q Socket to In-line plug Connection
D DF7_*EP_3.96C E
DF7_*RS/P_3.96
1 pos. D E 35.1 32.1
2 to 10 pos. 37.0 34.0 F G
1 pos. 35.1 32.1
2 to 10 pos. 37.0 34.0
(18.3)
15
B Contact Extraction Procedure
s Contact extraction tool: Flat-bladed screwdriver, 1.4 mm blade width s Use with crimp Contacts: DF7-1618SC(F), DF7-2022SC(F), DF7-1618PC(F), DF7-2022PC(F) s Work Method
Housing Cross-Section
Flat-bladed screwdriver
1. Refer to the drawing No. 1. Insert correct size screwdriver in the insulator against the molded-in lance. Deflect the lance as shown.
Molded-in lance
Pull-out direction
2. Assure that the lance is deflected to release the contact and pull- out wire with the terminated contact.
B General Use Precautions
q Make sure that the lock is fully depressed before un-mating the connectors. q Use correct size of the wires. Do NOT forcefully twist or deform wires, as this may affect the crimped contact connection. q When the potting process is to be performed, please take into consideration the surface tension of the resin when filling.
(R)
5-23,OSAKI 5-CHOME,SHINAGAWA-KU,TOKYO 141-8587,JAPAN PHONE: 81-3-3491-9741, FAX: 81-3-3493-2933 http://www.hirose.com http://www.hirose-connectors.com
16
The contents of this catalog are current as of date of publication. Contents are subject to change without notice for the purpose of improvements.


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